Start your visit at Thunders Garage Main Office

4x4 VANS
4x4 TRUCKS
4x2 VEHICLES
SUV VEHICLES
GALLERYS
ADVENTURES
CLUBS
LINKS
RIDES 4 SALE
E-mail your questions to Blue Thunder


THUNDERs GARAGE
QUESTIONS ABOUT 4x4 VANs

Is a 4x4 van for me?
How do I find one ?
Do I buy new or used?

NEW:
Only your wallet can answer that question.... Everyone loves a new van, but can you afford one is the question. If you have the extra scratch, say between $25,000.00 to $45,000.00 (depending on how you want it equipped), maybe a new ride is for you. Typically, you can add about $8,500.00 to the price of a new van to have the TrailMaker IFS 4wd system included when ordering your new van.

All vans... Ford, Chevy, and GMC are converted by Quigley Motor Company, based in Manchester, PA. They convert 4x2 vans to 4x4 vans with full off-road capability. Sorry, they don't convert Dodges at last contact with them. Their conversions are done using off-the-shelf transfer cases from Borg Warner and modified Dana 44 and 60 solid front axles. Four-wheel-drive van conversions aren’t unique to Quigley, but not everyone will do them right.

The difference with the Quigley conversion is the company’s 35 years of experience and considerable attention to detail. Quigley 4x4 vans are available through authorized dealers, but they can also be ordered direct from Quigley, phone 800-233-9358 or at their web site: www.quigley4x4.com. Even then, delivery MUST take place through an authorized dealer. And before you ask, No, you CAN NOT take your existing van to Quigley for an upgrade.

Ford conversions use the original coil springs, custom-made control arms and a Panhard rod to carry the front axle. GM vans, because of space limitations, are converted over to a very robust-looking leaf-spring setup. Both conversions are remarkably supple, squeak and rattle free. The frame rails themselves are reinforced and an extra tubular beam is mounted ahead of the axle which ties the front frame horns together for extra rigidity.

So if bucks aren't a problem, than a NEW 4x4 van might just be your ticket to your on and off-road fun.

USED:
But if your like most of us, you will have to search around to find a good used 4x4 van. Some of the used vans out there are total junk, while others, like in any used vehicle, have been maintained and kept in tip top shape. Each 4x4 van needs to be inspected and judged on it's own merits and condition. If you don't have the skill to do this yourself, ask the current owner if you can have a reliable mechanic check out the van. If he refuses to allow an inspection, just walk away.

A good place to start is Thunders Garage "Used 4x4 Vans For Sale" web page or try the Quigley's used 4x4 van web page. Other sources would be to visit or TraderOnLine.com, Yahoo Auto, or eBay Motors.

Once you find a van with the right equipment, be sure to test driven it on and off road (very important). Take it up to highway driving speeds and check to make sure it doesn't wonder around. Then drive it off-road using both 4 wheel high and 4 wheel low to verify the transfer case and drive train are in good working condition.

If all the equipment works, its drives and handles good, and the price is acceptable, then you just might have found a good van. If your not sure exactly what all of this means, but still want a 4x4 van, than ask a friend or hire a mechanic to test drive the van for you.

But I have a good van,
where can I get it converted to 4WD?

There are several good shops that perform 4x4 van conversions. Check out my "links page" for a current list and their contact info.

Be ready to dish out $5,000.00 to $8,000.00 to have a "professional conversion shop" convert your van to 4WD, depending on the amount of lift and the type of aftermarket equipment you want installed. It might be a good idea to piece mill the conversion process if your bucks are a little tight. Once the 4x4 conversion is completed, you can later add the custom accessories, modified suspension components, larger tires and wheels.

I'm a good mechanic and have a great ride.
I can do some of the work myself,
where do I start?

Gather a tape measure, note book and sharp pencil. Measure twice and cut once, very good words to customize by. For more info on axle swaps, check out this site... "4-Wheelers Guide to Axle Swapping And Building". Do a little web surfing, ask around and you will find a lot of good info to cover every aspect of converting your van to a 4x4.

Here are some more good technical sources for off-road building...?
(If you know of more, pass them along so I can list them here)


Colorado K5 Technical


BC4x4.com's Wrench Page


Off-Road.com's Tech Page


Frequently asked questions about Quadravans

Another good information source when building a 4x4 van,
is to join the "4x4van Group" at Yahoo.


Click HERE to subscribe to the 4x4VAN Group


Are there other ways to enjoy off-roading in a van?

Yes there are! For that lifted look and off-road clearance without the expense of adding a transfer case and front axle, you can build what is know as a "Pre-Runner Van". This type of van has the look of a 4x4 van, but less expensive. One important area to consider when building a pre-runner is to install a locker in the rear axle. Vans with a positrac/locker rear end can navigate most off-road conditions very easily. Having an on board winch or high lift jack is almost a must worth installing if your gonna do the pre-runner van build. Here is a tip page to help install one.

This type of conversion usually consists of either bent I beams, custom fabricated radius arms, body or suspension lift, and longer/stronger shocks. Often a set of air bags are also installed to compensate for heavy load's and/or to limit body bounce onto the bigger tires. In the rear you could add a new spring set, blocks or an Add-a-leaf with longer shocks. If this is too much for you to fabricate and have about $1,500.00 extra, you can have the experienced people at Camburg Engineering Inc. do the work for you. If your lifting a Astro or Safari van, check out the Overland Vans body and suspension lift kits.

Most vanners will also add a front heavy duty sway bar, steering stabilizer, some off-road lights and maybe a Con-Ferr roof rack to carry all their stuff. Once all the lifting is completed, you may have to fabricate your stock drive shaft or steering column to handle the additional lift.

Now it's time to fit those off-road tires and wider wheels. Make sure you checked for COMPLETE clearance at ALL 4 wheel wells before hitting the road. This is usually accomplished by having a couple guys jump on the bumper while someone turns the steering wheel all the way from left to right. While the steering wheel is being turned, a 4th person will check for proper tire clearance to the body panels on each bounce. If possible rubbing is noticed, you may be in for some fender trimming like I had to do on Big Red to get the extra clearance needed to drive safely. ( See the "Rebuilding Big Red" slide show for pictures of the fender cuts I had to make ). Once everything is installed and checked out, your outta here for some great off-roadin' fun!

When your finished, it might look something like this 4x2 beauty....


This van was designed and built by Chris Steuber
E-Mail Chris: cjsho2000@yahoo.com

About this ride: "Common Problem" - The front tires eat the fenders.
The front lift was built and installed by Camburg Engineering, they bent the I-beams and made the radius arms. This customer wanted the suspension moved forward, so first we added new brackets. Next we rebent the I-beams, added custom fabricated radius arms, installed 8" Fabtech coils and 7100 Bilstein's shocks which have sperate reservoirs. In the rear we put on new springs with the factory block as well as the Bilstein block. We custom fabbed a rear tire carrier as well as the front bar with lights. That's one of our Con-Ferr roof racks. We are putting air bags on it now to compensate for some heavy load's. The customer took the van to Mexico and was very satisfied with the additional ride clearance.--CHRIS.


U-Joint Clothing - Chris @ www.ujointclothing.com has commissioned the building of a 4WD conversion kit for Ford vans due to the amount of requests he received after building his 4x4 van. The application for this kit is 92 to current Ford vans, using a Dana 60 axle from a 1999-2004 Ford SuperDuty. The front leaf spring application is the 1992-1997 Ford F350, which makes the kit easy to complete using off the shelf parts. The kit gives you 2" of lift, and a 2" lift spring will allow a 33" tire. For more information, E-Mail Chris: cjsho2000@yahoo.com

Click this thumbnail for a full size picture

Click this thumbnail for a full size picture Click this thumbnail for a full size picture Click this thumbnail for a full size picture

Enjoy your Ride!
Blue Thunder

What else can be found at ThundersGarage.com?

Return to TOP of PAGE | MY GARAGE OFFICE